Al Full-Tension Compression Joint According to DIN

DIN 48085 part 2

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Description

For stranded Al conductors according to DIN 48201

Material

Up to 95 mm², aluminium 99.5, 120 mm² and more aluminium alloy (AlMgSi)

Surface:

Uncoated

Connectors are pre-filled with compression compound and sealed with plastic caps.

Cat. No.Conductor
Cross-Section
sq. mm.
Conductor
Ø mm.
Die
Code
No.
Dimensions mm.No. of Compressions Weight
100 Pcs.
Kg. (App.)
mechhydr.
D1D2Lsmallwide
101301030 16 5.1 12 5.6 12 140 8-8 4-4 - 3.6
101301031 25 6.3 12 6.8 12 140 8-8 4-4 - 3.3
101301032 35 7.5 14 8.0 14 140 8-8 4-4 - 4.5
101301033 50 9.0 16 10.0 16 155 8-8 4-4 - 5.9
101301034 70 10.5 18 11.5 18.5 165 8-8 4-4 - 8.1
101301035 95 12.5 22 13.5 22.5 165 8-8 4-4 - 12.0
101301036 120 14.0 25 14.8 25 250 12-12 6-6 - 25.0
101301037 150 15.8 28 17.0 28.5 300 - 7-7 3-3 37.5
101301038 185 17.5 28 19.0 28.5 330 - 7-7 3-3 35.7
101301039 240 20.3 34 22.0 34.5 350 - 7-7 3-3 59.4

User Instructions:

The compression joints are marked with a code number in front of the logo (roughly corresponding to the outer diameter of the compression sleeve). The required compression die is selected in accordance with this code number.

For hexagonal compressions made with hand-operated mechanical compression tools, browned dies (black) are to be used for copper, bronze and steel compression joints, whereas aluminium compression joints require electro-galvanized dies (white).

For hydraulic compression tools there is no differentiation of dies for different metals.
The compression sleeve non-tension and full-tension of aluminium compression joints and of full-tension copper compression joints are prefilled with compression compound which must not be removed before the compression, neither completely nor in part. Any compression compound escaping during the compression should be wiped off.

Assembly Instructions

  1. Clean the conductor or cable ends with a wire brush to remove dirt and oxidation.
  2. Insert conductor or cable ends into the compression sleeve up to the centre.
  3. Before proceeding, make sure that the code number on the compression joint is matched to that on the compression die.
  4. Compression joints are compressed by making the first compression at the centre and working out toward the ends. The number of compressions is marked on the sleeve. It is important to make the specified number of compressions.

Diagram:

s2-1-2

 

 

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